A New Prinzen Installation in the Scottish Highlands: Transforming Egg Packing Efficiency for UK Free Range Layer Farms

Across the UK, free‑range layer farmers are increasingly searching for reliable, labour‑saving egg packing solutions that can keep pace with rising production demands. With labour availability tightening and pressure growing to improve efficiency, automated egg‑handling systems are becoming essential for modern egg businesses.

This week, our Vencomatic UK team travelled to the Scottish Highlands to install a complete Prinzen egg‑packing line for a farm managing 64,000 free‑range birds. The result is a major step forward in gentle, high‑capacity egg processing and a clear example of how automation can transform daily operations on UK layer farms.

A Complete Egg‑Handling System Designed for UK Free‑Range Production

Ovoclear

The installation begins with Ovoclear, a roller‑based inspection conveyor that automatically removes up to 90% of feathers from the egg flow. With a capacity of up to 45,000 eggs per hour, it reduces manual sorting and improves hygiene, a key advantage for free‑range systems where debris is more common.

Roller Inspection Table

The Roller Inspection Table provides a smooth, continuous surface for visual checks, helping farmers maintain consistent egg quality without slowing down the packing process.

 Speedpack 110

At the heart of the system is the Speedpack 110, a compact, high‑capacity egg packer capable of processing 40,000 eggs per hour. With only three transfer points, it delivers exceptionally gentle handling — ideal for protecting shell quality in free‑range environments.

PS4 Stacker

The PS4 Stacker ensures reliable, consistent tray stacking, reducing manual lifting and keeping the packing room workflow efficient. For farms looking to cut labour hours, automated stacking is one of the most impactful upgrades available.

PAL 110 Palletiser

The PAL 110 Palletiser automatically palletises up to 40,000 eggs per hour, lifting four stacks at a time while using minimal floor space. This dramatically reduces repetitive manual handling and supports a smoother, safer packing‑room environment.

Packing 64,000 Eggs in Just 90 Minutes

One of the most impressive outcomes of this installation is the dramatic improvement in packing speed. With the new Prinzen line, the farmer can now pack all 64,000 eggs in just an hour and a half.

For UK free‑range layer farmers searching for time‑saving egg packing equipment, this level of efficiency is transformative. It reduces labour requirements, eliminates bottlenecks, and creates a more predictable, streamlined daily routine. Why UK Layer Farmers Choose Prinzen and Vencomatic UK

Prinzen systems are designed specifically for the needs of modern egg producers, combining gentle egg handling, high throughput, and long‑term reliability. When paired with Vencomatic UK’s installation expertise and ongoing support, farmers gain a future‑ready solution that delivers:

• Reduced labour costs

• Faster, more consistent egg packing

• Improved egg quality

• A safer, more efficient working environment

• Equipment that grows with their business

 Speak to the team today for expert advice and support.